Foam Machine For Mattress

Continuous Foaming machine for polyurethane sponge mattress foaming machine

Foaming control method:

(1) PLC full process control can continuously change the formula without stopping the machine, and can store 100 different formulas.

(2) Full frequency conversion and programmable controller control for foaming, achieving real-time synchronization of the production line.

(3) The height of the drying track drop plate can be electrically adjusted; Equipped with a computer screen for automatic control.

(4) The side chain plate of the drying channel can be electrically adjusted in width; Equipped with a computer screen for automatic control.

(5) Equipped with pressure top flat device and multi-directional edge lifting device -6 directions.

Main Specifications PU Sponge Foaming Machine:

1. Total length of equipment: 49m x total width 4m x height 3m (including 10 meter dense plate conveyor belt)

2. Composition of contracted materials: 12 components, human-machine interface, fully computerized manual/automatic operation control (one click start)

3. Foam width 1100mm~2400mm

4. Foam height: below 1250mm

5. Foam density: 6kg/m3~80kg/m3

6. Foam speed: 2000rpm~7500rpm

7. Maximum foaming output: 300KG/min

8. Spray method: lower spray swing head;

Product Show

 

 

 

 

 

Process: All the P.U. chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place. The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.

 

 

 

This machine is mainly used for producing for hard or soft PU foam, which density is 3-200Kg/m3, these foam apply to furniture, bra, shoes, electron, clothing, aviation, automobile industry and building insulation materials etc. This Machine inclueds full automatic computer control and PLC operation system, its automatization level is high, the production is low cost and the operation is simple.

 

Produced Sponge Display

The foam machine is an essential tool in mattress production and has played a crucial role in the rise of foam mattresses' popularity. It ensures consistency, quality, and speed in the production process, enabling manufacturers to meet the growing demand. The advances in technology have made these machines even more efficient and effective in their work, leading to better quality mattresses.

Package: Hard Paper+PE Film+Wooden Box

Port: Xiamen port

Q: Where is your factory located? Can we visited?

A: We located in Fujian Province of China, we welcome you to visit our factory, and we will take you to visit the factories of customers who have purchased our machines and see the entire foaming process, so as to have a more intuitive experience.

Q: Can you ship your goods to our country?

A: Yes, our technicians and engineers can serve abroad. We can install and test the machines. 

Our machines have currently been exported to some countries from Asia, Africa, and the Middle East. We provide customers with comprehensive service measures such as on-site layout, installation, debugging, training, equipment maintenance, raw material supply, and subsequent foam formula support (we have a mature foaming technology team).

Q: Can you provide PU foaming formula?

A: If we have cooperation, we can provide foaming formulas for customers free of charge. In the future, if there is a need to develop new products, we can also design formulas for customers. This service is lifelong!

Q:  How many containers needed?

A: Normally will need 2x40HQ+1x20GP.

Hot Tags: foam machine for mattress, China foam machine for mattress manufacturers, suppliers, factory, bed sponge, foam milling cutter, hot wire fabric cutter, sponge suction cutting machine, machine to spray foam insulation, hot wire insulation cutter