Polyurethane Continuous Foaming Machine

Polyurethane Continuous Foaming Machine - A Revolutionary Manufacturing Solution

 

Polyurethane continuous foaming machine is a machine that producing various types of foam products. It is a revolutionary manufacturing solution for several industries as it provides high-quality products with high efficiency, and at a lower cost.

 

Polyurethane foam production has been a significant industry for decades. With the rapid development of industry, the demand for foam products is increasing, including car seats, furniture, mattresses, insulation, packaging, and more. Polyurethane foam has excellent performance and superior features such as comfort, durability, and insulation. Researches and developments have been focused on both increasing the efficiency of the production and improving the quality of the product. The continuous foaming machine is a product of this research.

 

Polyurethane Continuous Foaming Machine – a Brief Overview

 

The Polyurethane continuous foaming machine is a high-tech device designed to produce various types of foam products continuously. It shuttles between the two side circulating belts through the maximum rising height technology, which allows it to create excellent quality foam products with a high degree of consistency.

 

The machine consists of two main parts: the injection unit and the mixing head. The injection unit mixed the raw material, including polyol and Isocyanate, with other additives, and then injects the mixture into the mixing head. Once the mixture enters the mixing head, it combines with baking soda and enters the reaction chamber, which produces the polyurethane foam. The polyurethane foam then enters the cooling section, where the foam hardens, and finally, the foam is cut to the desired shape and size.

 

The continuous foaming machine is designed to use a fully automatic process, requiring minimal operator intervention. The machine settings can be controlled through a PLC system, which means that the machine can be customized to meet specific production needs. The machine can be used to produce different types of polyurethane foam, including rigid foam, flexible foam, semi-rigid foam, and integral skin foam.

 

Advantages of Polyurethane Continuous Foaming Machine

 

High efficiency

 

The continuous foaming machine can produce foams continuously, which means that the production process is faster than using manual or semi-automatic foam production methods. The manual or semi-automatic methods are labor-intensive, take longer, and the product quality might vary, which leads to a lower efficiency.

 

Cost-effective

 

The Polyurethane continuous foaming machine can save resources and reduce production costs, which makes it more affordable than traditional foam production methods. The machine controls the raw material ratio and the amount of foam generated, which increases the accuracy of the production process and reduces material waste.

 

High Product Quality

 

The Polyurethane continuous foaming machine produces foam products with high accuracy and consistency. The machine can control the foam's quality, density, hardness, and color, which makes the product more reliable and suitable for different applications.

 

Versatility

 

The continuous foaming machine can produce various types of polyurethane foam, including Rigid foam, flexible foam, semi-rigid foam, and integral skin foam. Therefore, the machine can be used in different industries and applications.

 

Conclusion

 

The Polyurethane continuous foaming machine is an innovative manufacturing solution that provides high-quality polyurethane foam products with high efficiency and at a lower cost. The machine is versatile and can produce different types of foam products suitable for various applications, including car seats, furniture, mattresses, insulation, and many more. The machine is fully automated, which increases the accuracy and consistency of the production process, reduces material waste, and saves production costs. Therefore, the Polyurethane continuous foaming machine is a perfect solution for manufacturers in different industries who are looking for a cost-effective and reliable solution to produce high-quality foam products.

 

Product Description

China continuous polyurethane foam maker manufacturing machine

This Polyurethane Continuous Foaming Machine production line is mainly used for foaming density at 6-180kg/m3,soft PU( polyurethane ) foam production ,it adopts high automatic , more flexible human-computer interface controlling system, user can have 100 different storage foaming formulas ,formula can be changed or adjusted anytime freely ,even if accomplish remote monitor and control by internet, it makes production cost control more scientific and explicit .

 

Features

● PLC and Human Machine Interface control system with one-touch start function

● Digital flow monitor and auto-control system

● The formula can be adjusted at any time

● Fall plate height adjustable and measured

● Side conveyor and fall plate width adjustable

● Side conveyor speed synchronized control system

● Automatic material temperature constant system

● Digital pressure gage

● Advanced & durable block cutter

Product Display

Polyurethane Continuous Foaming Machine applys to furniture, chest circumference, shoes, elec tronics,packing, clothing, car ,aviation etc. The production line has a fully automatic computer and manual controls with one-touch start function, easily for you to operate, it's the best choice for flexile polyurethane equipment.

• Method of Foaming:  down spurts, sway (up, down, front, or back adjustable)     
• Membrane lift installment (Flat topping function)
• Announcing arrestor for material lack( foaming protect function)
• Drop board of drying tunnel operated height and width by electrically
• Transportation line of side link joint of drying tunnel operated height and width by electrically
• The body paper and film put away automatically
• Easy to change the two mix stirs (Φ100mm) and pre-mixer

 

Polyurethane Continuous Foaming Machine main part will be packed in PVC Film,small spare part will be packed in wooden case.

 

Different foam cutters can meet your different foam cutting requiments, welcome to contact us for more details!

Company Profiles

Putian Deming Machinery Manufacturing Co., Ltd. is  specialized in research& development and producing foam machines and insist on manufacturing high quality products. 

Our company has advanced foam machines production and trading experience for many years. Deming always keep developing new product and upgrading our machines. We can fix in different requirements for our customers and offer more convinient operation for them. Our foam machines sale well in and out of China and have an excellent public reputation. 

Deming's business philosophy: integrity, responsibility, quality, innovation and service.

 

● Engineers available to service machinery overseas.

● Free spare parts.

● Field installation.

● Commissioning and training.

● Field maintenance and repair service.

● Online or video technical support.

 

Installation and Start-up: 2 technicians will be assigned to coordinate installation, commissioning and training, cost for flight and suitable accommodation plus USD100/day will be charged additionally.

Our foam machine sales well in and out of China have an excellent reputation.

Certificate of Conformity

Deming Machinery always adheres to the principle of quality first and high-quality customer service and has won the trust of customers.

 

 

Q: What's product warranty?

A: 12 months limited warranty. Starting from date of delivery excluding wear parts. 

Shipping cost for parts to be replaced during warranty period have to be borne by the customer.

 

Q: How should I do if meet some trouble while using?

A: We can supply English manual book and also take a video for showing how to resolve the problems or dispatch our worker to your factory to fix.

 

Q:The voltage in our country is different from yours,does the machine can be changed?
A :Yes, of course.

 

Q：How many days needed for learning machine use?
A：Our machines are fully automatic, easy to operate.Most machines take only a day.

 

Any other question please feel free to contact us!

 

Why choose us?

• Our Continuous Foaming Machines are designed to deliver high-quality results and consistent performance.
• Our company is an international supplier on this kind of merchandise.
• Our Continuous Foaming Machines are manufactured using the latest technology and methods.
• Welcome new friends to contact us, we will be in line with the purpose of providing users with high-quality products and excellent services, and we will wholeheartedly help you succeed and realize the value of your purchase!
• We provide prompt and reliable after-sales support to ensure the smooth operation of our Continuous Foaming Machines.
• The company focuses on product and technological innovation, and invests a lot of manpower and material resources in research and development.
• Our Continuous Foaming Machines are equipped with user-friendly controls and advanced technology.
• Our company has advanced technology, professional design talents, excellent equipment, and a trustworthy reputation. The spacious standard machinery manufacturing plant and good office facilities have laid a solid foundation for the manufactured Polyurethane Continuous Foaming Machine. We will continue to update and improve our products to make their quality reach the advanced level of the industry.
• We are committed to providing highly efficient and reliable Continuous Foaming Machines.
• With our superb technology and high-quality service, we are favored by large customers at home and abroad, and have won wide acclaim from all walks of life.

 

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