How do you make rebond foam

How do you make rebond foam

  Rebond foam is a type of foam that is created by combining small pieces of foam, typically from recycled materials with a bonding agent.This results in a denser and more durable foam that is often used in mattresses, furniture cushions and soundproofing applications.

  To make rebond foam, the first step is to collect the foam scraps. These can come from a variety of sources, such as furniture manufacturers, foam fabricators, or even old mattresses. The foam is then sorted by type and shredded into small pieces using a machine.

  Next, the foam pieces are mixed together in a large container or blender along with a bonding agent. The bonding agent can be a variety of materials depending on the application and manufacturer, but it is usually a type of adhesive or resin that helps bind the foam pieces together.

  Once the foam and bonding agent are thoroughly mixed, the resulting material is poured into a mold or onto a flat surface to create a large block of rebond foam. The foam is then left to cure and harden for several hours or days, depending on the type of bonding agent used.

  After the foam has fully cured, it is cut into smaller blocks or sheets that can be used in various applications. Final processing may include compression and shaping to achieve the desired density and firmness.

  Overall, the process of making rebond foam is an excellent way to reduce waste and create a durable and eco-friendly material that can be used in a variety of applications. By recycling foam scraps and reducing the need for new materials, rebond foam is a great choice for anyone looking to reduce their environmental impact.